automatic pen plating system

the specific process overview
The entire coating operation area (including the upper and lower parts area) for the whole closed decoration, the staff entrance with the air shower and the outside partition, the area by the strong supply of air supply equipment to purify the fresh air to ensure its air cleanliness Not less than 100000 level. The cart is loaded with the workpiece into the "out of the box area", the workpiece removed, the interior with assembly table, manual assembly of the workpiece and then manually in addition to electrostatic dust, through the plane conveyor into the "spray line Room ", and then with the conveyor chain on the rule of the plug. (Please note that the program used in the rule of a special design, processing, its flexible rotation, easy to plug, is the industry's leading technology). On the line of the workpiece into the automatic dust removal device before the first through the dehumidification drying section, the equipment is our continuous summary and continuous communication with the user and specially designed to reduce the workpiece surface humidity, to ensure the quality of spraying. And then the workpiece through the automatic addition to electrostatic dust removal device, once again to eliminate the residual static charge on the workpiece and dust. In order to make every part of the workpiece can be completely dust, the conveyor chain in the station with a rotating device, the workpiece automatically in addition to static dust is carried out in the rotation, dust removal effect is good. We chose the electrostatic precipitator for the German products Si Dike card, is a well-known brands. Pay attention to the removal of workpieces is a significant feature of this solution.

UV light curing coating equipment is designed for UV coatings, inks, plastic and other equipment in an instant to complete the curing, the essence is to rely on a certain intensity of UV ultraviolet radiation to achieve curing.
Scope: low temperature models, one button contact interface, suitable for low temperature curing requirements of the product applications, such as: plastic, cosmetic packaging containers, electronics, electrical appliances, hardware and other surface dust-free automatic spraying, especially in the vacuum coating industry is widely Application of watch industry applications, plastic and metal case can be applied.

Technical specifications and requirements

1, design conditions
Name: plastic shell
Material: Plastic (ABS + PC)
Workpiece size: H100 Φ300mm
Design output: 30000-50000 / Hr (subject to conventional workpiece)
Chain speed: 3-12m / min (continuous adjustable)
Delivery: plane automatic delivery (A line about 140 meters, B line length of about 75 meters)
Fixture spacing: 38.1mm, bolt spacing 38.1mm
Site area: L46 meters * W27 meters * H3.9 meters
Spray method: fixed gun spray
Heating method: electric heating
Curing time: pre-roasted 7 meters, baked primer 35 meters, UV homogenization of 25 meters
Purification level: Painting area (spray room, drying Road, paint room,) for 10,000, other areas of 100,000
2, the process
 

On-line → manual dust removal → automatic dust removal → preheating → spray primer (fixed 12 guns) → leveling (4min) → IR curing (80 ℃ 35 meters) → 5 meters cooling → finish (fixed 12 guns) → IR homogenization (60 ℃ * 25 meters) → UV light curing (8-5KW) → cooling → lower → coating.